Advanced Machine Monitoring For Any Production Environment

Caddis Systems is an advanced machine monitoring solution developed for any production environment that offers actionable manufacturing analytics and real-time notification capabilities.

The easy-to-use performance dashboard is equally beneficial to manufacturing engineers, maintenance managers, and executives across all industries to provide clear visibility of machine cycles, preventative maintenance needs, and Overall Equipment Effectiveness (OEE).

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A durable network device and robust production software platform that together provide continuous real-time performance data.

The Caddis platform also features a dynamic, mobile-friendly user interface to allow real-time manufacturing analytics that can be monitored from any device.

The easy machining metrics captured by the Caddis machine monitoring device empower users to make data-driven decisions, improve production efficiency, avoid unnecessary capital expenditures, and ultimately improve profitability.

About Caddis

What is Caddis Machine Monitoring?

Manufacturing Analytics for Scaling Operations

Increase Production Efficiency and Maximize Machine Uptime

As with all situations, the sum of the small things tends to add up. In today’s production environments, very few of those things are small. Facilities, employees, equipment, and other operating costs are all on a scale to meet the needs of the business and customer demand. Every opportunity for improved efficiency can make the difference between profit and loss.

Caddis Systems machine monitoring has been developed for any production environment to address the need for manufacturing analytics for scaling businesses. This easy-to-use production management software uses an intuitive dashboard connected to the shop floor through a durable network device that provides continuous machine condition monitoring. That information is presented using common data metrics to shed light on potential productivity increases. Caddis CNC machine monitoring is also a valuable tool for planning preventative maintenance through its use of real-time condition monitoring alerts.

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CADDIS Systems helps you:

Maximize Return on Assets

The justification for new equipment is based on hitting certain performance goals. Make those goals your reality.

Gain Insight

Let the data lead you to the facts. No more speculation, just continuous, relentless improvement.

Accurately Measure Machine Capacity

By monitoring machine uptime your business will avoid unneeded costly capital expenditures. The machine will tell you when it can’t handle anymore.

Maximize Machine Uptime

Any equipment that isn’t cycling is revenue lost. Not all machines can be at 100% capacity, but establishing uptime goals and continuing to refine and optimize them is a positive step toward profitability.

Manage Exceptions

Your time is finite, let the system highlight underperforming assets so you can spend more time taking action.

Preventative Maintenance

Caddis devices have multiple inputs allowing them to automatically detect machine status and alert you to any excessive threshold.

How it works.

Let the Machines Do the Talking – CADDIS has multiple inputs allowing it to automatically detect machine status. Temperature monitoring allows the user to control process parameters or monitor machine health while analog input is user-configurable.

All the data is streamed to the user dashboard for monitoring, and multiple digital outputs allow for visual/audible alarms to be fired.

Power up device.
Connect device to network.
Provide input signal.
Log into dashboard.
Start monitoring facility.

Installation of machine monitoring device

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Are you hitting your production goals?

Machine utilization, downtime reporting, cycle counts, and critical process parameters, are all at your fingertips with a single production software solution. Add as many users as you would like with one initial device cost.

Achieve ROI in Days

The system begins relaying data the moment the connection is made between the network device and the dashboard. User-defined criteria are captured and relayed for the first picture of production efficiency. Areas for improvement become apparent and add up to an average ROI of just days per device.

Case Study

The Streaming Data Analytics App

Single Integrated System
Monitoring of Any Machine
Two-Step Installation
Real-Time Alerts
User-Defined Settings
No Software to Purchase
Affordable
Easily Expandable

The Shop Floor Network Device:

DURABLE

This sealed aluminum casting is designed to withstand elevated temperatures and remain fully functional in every type of equipment environment including those that may contain salt, gasses, dust, sand, and other elements that are leading causes of equipment failure.

Reliable

The Caddis machine monitoring device keeps operating when others fail, so your production environment will always be monitored. Manufactured and assembled in the USA, The unit features quality construction and circuitry proven for many thousands of cycles.

Customizable

The Caddis Eco-System of modular add-ons allows users to customize the device to meet machine monitoring needs. Current add-ons available include additional thermocouple expansion, accelerometer expansion for vibration monitoring/analysis, and infrared temperature expansion for non-contact temperature monitoring. Caddis also can group several devices on one machine or a production cell to monitor real-time machine interactions.

Caddis can monitor the usage of any type and/or vintage of a machine in a manufacturing facility with a quick, easy setup and reduced cost delivering sustainable and lasting results.

Installation Process

Mounting the CADDIS device and getting the device online is a straightforward process that is covered in seven easy steps:

Verify a stable network connectivity where device is going to be installed.
Mount CADDIS hardware on a DIN rail that allows for an antenna with a magnetic base to be attached.
Ensure that 24 VDC power is available or an alternative source of power is identified.
Locate the signal from the equipment
Connect the CADDIS device to your wireless network.
Assign the device to a piece of equipment.

CADDIS is happy to provide you with on-site or remote support during any step of the installation process.

Results:

Data was gathered from March 4, 2023 – June 3, 2023.

Weekly Utilization increased by 7.5% for all five machines from the baseline data. This increase in utilization was equal to 15 additional product hours each week, with a weekly value of $597 in potential profit generation. For the time period that was analyzed, the total profit generated equaled $8,352.15 or $29,828.92 annualized.

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+7.5%

Weekly Utilization

$29K

Annualized Profit

29%

Increase Cycles / Day

2.11 Months

ROI GX Return

Find out why customers love CADDIS

“Caddis has allowed our operators and supervisors to effectively manage their machines and departments in a very short amount of time. We have tried other machine monitoring applications and Caddis is by far the easiest to navigate and utilize. I look forward to integrating Caddis throughout our entire facility.”

Anton AndersonManufacturing Test Engineer, Siemens

“M.A. Ford has been able to make important decisions with confidence knowing exactly how our machines are running and what they are capable of, thanks to CADDIS.”

Adam SidlingerProduction Engineer Manager, M.A. Ford

“I wanted to tell you how much I appreciated your Team. My guys always tell me how “old school” I am. I believe in punctuality and you showed up a little early. I say if you are not early, you are late. Your guys were personable, professional and fast. It was an absolute pleasure to work with you all. This is how Projects should work. Please pass on to your Team how much I appreciate them. You can be proud of that group.”

Kevin HansonMaintenance Mgr, BHJ USA

“The CADDIS device provided LeClaire Manufacturing with a powerful tool to not only increase productivity and revenue but also give us irrefutable data to help us better plan for the future.”

Ralph ZimmermanPresident, LeClaire Manufacturing

“Results have shown that machine utilization is more effective than labor analysis at driving productivity.”

Andy MoorePresident, Caddis Systems

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In as little as thirty minutes, we can show you how to secure hundreds, even thousands of hours in gained productivity. And that’s just the start. Caddis machine monitoring is an easy and permanent solution. Quick setup, durability and an intuitive dashboard that provides a constant stream of data for interpretation and decision making. Caddis, next level efficiency.

See a range of Caddis features over a live screen share
Ask questions and get recommendations for how the system could optimize your operations
Takes just 30-45 minutes
Set up free 30 day trial of up to 10 devices

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Phone: 563.551.6418
Fax: 563.332.9868